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The electricity consumption profile in India has, by and large, been the same in the .... mill is used for grinding in a dry SP plant, while a Vertical Roller Mill (VRM) is used in a dry ... equipment is the ball mill in various cement plants in India.

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PROCESS DIAGNOSTIC STUDIES FOR CEMENT MILL OPTIMISATION - CASE STUDY V.K. Batra*, D. Bhaskara Rao** and Raju Goyal*** ... used machines for cement grinding in large number of cement plants. In this paper authors are covering the process ... production is obtained from a ball mill when the mill motor power is at a maximum and consequently the ...

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The tube mills have a large circular drum, with adequate ball charge, which is rotated at about 70% of the speed at which the ball charge would be held against the inner surface by centrifugal force. In this mill the grinding balls can be replenished on the line.

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For grinding of Fly Ash FRGM use 50-60% less power than Ball Mill. FRGM have shown 8 to 10% less power consumption than Vertical Roller Mill.FRGM provide effective pressure and more active contact areas for grinding process which result in reduced wear on grinding surfaces.

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Ball mills, that are commonly used for finish grinding, have high energy demands, consuming up to 30-42 kWh/t clinker depending on the fineness of the cement. Complete replacement of ball mills by vertical roller mills (VRMs) with an integral separator – as opposed to the use of VRMs as pre-grinding to ball mills – is regarded as a breakthrough.

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The vertical roller mill allows a large amount of air to be passed, so the drying capacity is large; the material in the grinding is in a suspended state, which increases the contact area between the material and the airflow, and the heat exchange condition is good, so the drying efficiency is high. (When the ball mill grinds the wet material ...

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